Cutting, Welding & Floor Installation
On standard body
vans, we cut openings on both sides for the windows. We also cut openings
for the auxiliary battery access, appliance vents, exterior storage area and lowered floor.
Then the entire original steel roof is removed to make way for our raised roof. Next, we weld on water tank supports and various structural reinforcements.
The opening in the floor is
completed with a fiberglass lowered floor. All bare metal edges and weld spots are covered with a rust
inhibitor.
To produce a widebody model, the entire steel van body is removed from behind the driver and side cargo doors.
The frame is extended behind the rear wheels and the rear doors are re-installed.
Next we will install floor cross members and a one-piece fiberglass floor. Then a full steel roll cage is welded and bolted on
for a strong structure.